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Home Up Air Flight Safety Articles Batteries All Broadcast Equipment Battery Chargers BLOG REI Careers Contact Us Conversions Calculators Forum REI Poll Results Search Sitemap Store Table of Contents

Poll Results

Rathbone Lithium Ion Batteries Group
Anton Bauer 3013
Compac Magnum Recell
Dionic 160 Recell
Dionic 90 Rebuild
Rebuilding_Dionic_90_Batteries_03202009.pdf
ElipZ Rebuild
Hytron 120 Rebuild
batteries/broadcast/anton_bauer_rebuilding/hytron120/hytron_rebuilding_changes.htm
Hytron 50 Rebuilding
Power Strap 13
Proformer Recell
ProPac Digital Recell
ProPac Logic Rebuild
ProPac Logic Pre-owned
ProPac to Ni-MH
ProPac Rebuild Standard
Trimpac Rebuilding
Aaton Battery Recell
Alexander Battery Recell
Arri Battery Recell
Battery Analyzers
Battery Belts
Battery Belt Rebuilding
NI-MH Belt
BP90
Bron Kobold Lighting Battery
Cell Specs Popular
Chrosziel Genio Battery Rebuild
Cine Power Battery
Cine 60 Batteries
Cinequip Batteries
FAQ's, 50+ Broadcast Battery Re-celling FAQ's
Film Batteries
Frezzi Battery Recell
Generic Bricks
IDX Endura Battery Rebuilding
Rebuilding_IDX_Endura_Batteries_03202009.pdf
NBG1U-AUBP220
Linequip Batteries
Moviecam Battery Pack Rebuilding
Nagra D
Panavision Film Batteries
Quantum Turbo Z Battery Rebuild
Seitz Rebuild
Steadicam Master Rebuild
Steadicam Power Cube
Steadicam Ultra Battery
Strand Lighting Battery
Victory Battery Belts and Batter

Battery Cell Manufacturers Impact
AB Charger
Amateur Work Examples
Opening Propac
Cell Value
PP90 Rebuilding
Built-in Charger
Cell Heat
Case Seal
Cell Care
Cell Importance
Broadcast Cells
Battery Cell Switch & Bait
The Cost of Nickel
Recycle Anton Bauer
Environmentally Conscious
Face Plates
Face Plate Examples
Hours
Hytron Cells
LCD Bar
Initial Maintenance
Initial Maintenance Ni-CD
Initial Maintenance Ni-CD
Ni-MH Conversions
Thermal Issue
Ohms Law
Packing Slip
Price Quotes
Propac Cells
Pre-owned Propacs
Hold Reading
Non-Logic Reading
Rebuilding
Illegal?
Heat Reduction
Retail Value
Safety Precautions
Hytron 50 Precautions
Stable Vendor
Cell Test
Trimpac Cells
Turn-around
Ni-CD Maintenance
Ni-MH Maintenance
Battery Patch and Fix
Price Quotes

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Cell Test

Yes.

Premium Rebuild Procedure 

  1. We clean your battery

  2. Open your battery

  3. Secure several internal stress points that were not OEM secured

  4. Replace particular wires with heavier AWG and color code correct wire to prevent potential breakage if not already broken

  5. Build a new battery insert for your pack with premium detail specified cells

  6. We require that the manufacturers of the individual cells we use to have

    1. The manufacturers PVC shrink tube to be on each cell verifying the cell we use.

  7. We enclose each cell stick in a fiber tube for additional cell protection and safety.

  8. We add a fish paper insulator cover to the top and the bottom of the battery insert.

  9. Do a Charge-Balance-Discharge of that insert using Cadex, Christie, and Pag analyzers

  10. Clean the electrical / power contacts of your pack case

  11. Insert that tested pack into your case

  12. Do another charge-balance-discharge test

    1. If an Anton Bauer Battery the packs MUST pass every test on one of our many Anton Bauer IntelliSeries 2702 chargers with DDM before we ad the enclosure and weld the case back together.

    2. If the packs fail the Anton Bauer test we inspect your boards and wiring harness and repair the problem even though the circuitry is not ours.

  13. Seal your case

  14. Test the individual Pin connections for proper voltage

  15. On Anton Bauer Logic batteries we then place them on Anton Bauer Quad 2702 InterActive chargers  with the DDM module for their last test before shipping back to you.

  16. Do 2-3 more charge discharge test to confirm proper operation

  17. Ship your new rebuilt batteries back to you. 

  18. If your rebuilt battery goes down within the warranty due to:

    1. A popped weld tab we replace the popped weld tab.

    2. A pinched wire or circuitry issues we will attempt to repair the problem

    3. If non-repairable we will gladly install your good insert into another of your shells FREE.

Economy "Sack and Save" Procedure

  1. Open your battery

  2. A band saw cut is performed to open the case thus allowing for a clean glue "Bonding".

    1. Bonding is used by amateur competitors and do it yourself catalog readers

    2. Bonding usually prevents the case from being rebuilt again

    3. These people usually chew up the wiring harness while cutting the case open.  We will not.

  3. Build a new battery insert for your pack with "name brand" cells

  4. Do a charge of that insert using an analyzer

  5. Insert that tested pack into your case

  6. Seal your case with a glue called "bonding".

    1. Bonding usually prevents the case from being recelled in the future

  7. Test the individual Pin connections for proper voltage

  8. Ship your new recelled batteries back to you. 

  9. If your rebuilt battery goes down within the warranty due to:

    1. A popped weld tab we replace the popped weld tab.

    2. A pinched wire or circuitry issues we will attempt to repair the problem for a minimum fee of $50.00

    3. If non-repairable we will gladly install your good insert into another of your shells for a minimum fee of $50.00.

  10. Amateur Work Examples

  11. Stable Vendor

  12. Lithium Ion Broadcast Batteries

Back Home Up Next

Battery Cell Manufacturers Impact AB Charger Amateur Work Examples Opening Propac Cell Value PP90 Rebuilding Built-in Charger Cell Heat Case Seal Cell Care Cell Importance Broadcast Cells Battery Cell Switch & Bait The Cost of Nickel Recycle Anton Bauer Environmentally Conscious Face Plates Face Plate Examples Hours Hytron Cells LCD Bar Initial Maintenance Initial Maintenance Ni-CD Initial Maintenance Ni-CD Ni-MH Conversions Thermal Issue Ohms Law Packing Slip Price Quotes Propac Cells Pre-owned Propacs Hold Reading Non-Logic Reading Rebuilding Illegal? Heat Reduction Retail Value Safety Precautions Hytron 50 Precautions Stable Vendor Cell Test Trimpac Cells Turn-around Ni-CD Maintenance Ni-MH Maintenance Battery Patch and Fix Price Quotes

Rathbone Lithium Ion Batteries Group Anton Bauer 3013 Compac Magnum Recell Dionic 160 Recell Dionic 90 Rebuild Rebuilding_Dionic_90_Batteries_03202009.pdf ElipZ Rebuild Hytron 120 Rebuild batteries/broadcast/anton_bauer_rebuilding/hytron120/hytron_rebuilding_changes.htm Hytron 50 Rebuilding Power Strap 13 Proformer Recell ProPac Digital Recell ProPac Logic Rebuild ProPac Logic Pre-owned ProPac to Ni-MH ProPac Rebuild Standard Trimpac Rebuilding Aaton Battery Recell Alexander Battery Recell Arri Battery Recell Battery Analyzers Battery Belts Battery Belt Rebuilding NI-MH Belt BP90 Bron Kobold Lighting Battery Cell Specs Popular Chrosziel Genio Battery Rebuild Cine Power Battery Cine 60 Batteries Cinequip Batteries FAQ's, 50+ Broadcast Battery Re-celling FAQ's Film Batteries Frezzi Battery Recell Generic Bricks IDX Endura Battery Rebuilding Rebuilding_IDX_Endura_Batteries_03202009.pdf NBG1U-AUBP220 Linequip Batteries Moviecam Battery Pack Rebuilding Nagra D Panavision Film Batteries Quantum Turbo Z Battery Rebuild Seitz Rebuild Steadicam Master Rebuild Steadicam Power Cube Steadicam Ultra Battery Strand Lighting Battery Victory Battery Belts and Batter

Home Air Flight Safety Articles Batteries All Broadcast Equipment Battery Chargers BLOG REI Careers Contact Us Conversions Calculators Forum REI Poll Results Search Sitemap Store Table of Contents

Last Revised September 09, 2002

 

 

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